Brake Booster Removal and Installation

NOTE:
How to read the torque specifications.
Review the Service Precautions before doing repairs or service.
Unless otherwise indicated, illustrations used in the procedure are for 1.5 L engine.

3. 12 Volt Battery Base - Remove
1.
Type-R: Remove the bolt (A) and the clip (B).




USA and Mexico models (except Type-R)

Canada models (except Type-R)

Type-R
2.
Remove the 12 volt battery base (A) and the 12 volt battery patch (B).

NOTE: During installation, tighten the bolts to the specified torque in the numbered sequence shown.

4. Brake Line - Remove
1.
Remove the brake lines (A) from the brake line clamp (B).

5. Heater Hose - Remove
1.
Remove the heater hoses (A) from the heater hose clamp (B).

7. Brake Booster - Remove
1.
Disconnect the brake booster vacuum hose (A) from the brake booster.
2.
Remove the lock pin (A).
3.
Remove the clevis pin (B).
NOTE: During installation, apply multipurpose grease to the clevis pin in the brake pedal.
4.
Remove the brake booster mounting nuts (C).
5.
Remove the yoke (D) from the pushrod (E).
6.
Remove the brake booster (A) from the engine compartment.
NOTE:
Be careful not to damage the brake booster surfaces and threads of the brake booster stud bolts.
Be careful not to bend or damage the other components hoses and lines.
7.
Remove the brake booster gasket (B).
NOTE: Use a new brake booster gasket during reassembly.

8. All Removed Parts - Install
1.
Install the parts in the reverse order of removal.

12. Brake Booster Pushrod Length (Reference)